Glass aerosol bottles and method for making same



Nov. 15, 1966 R. M. SMITH ETAL 3,285,802

GLASS AEROSOL BOTTLES AND METHOD FOR MAKING SAME Original Filed March 1, 1962 GLASS VINYL RESIN LAYER GLASS EPOXY- METHACRYLATE- SILANE RESINOUS LAYER JNVENTORS ROBERT M. SMITH y LOWELL J. WELLS ATTORNEYS United States Patent ()fiice 3,285,802 Patented Nov. 15, 1966 2 Claims. (Cl. 161-185) This application is a division of application Serial No. 176,821, filed March 1, 1962. Serial No. 176,821 is a continuation-in-part of application Serial No. 16,926, filed March 23, 1960 now abandoned, which in turn is a continuation-impart of application Serial No. 804,103, filed April 6, 1959.

This invention broadly relates to a method for treating siliceous surfaces and to the improved surfaces formed by such a method. More particularly, .this invention relates to the application of a strongly adhering protective coating onto a glass surface which renders the glass surface resistant to thermal and physical shock.

While the invention in its broadest scope is concerned with siliceous surfaces, it will be discussed primarily with respect to glass surfaces and specifically with respect to glass containers which may be used as aerosol spray bottles, i.e., bottles containing a fluid under pressure which forcibly eject the contents of the bottle whenever a valve in the orifice is opened to the atmosphere.

Almost all aerosol containers presently available on the market are made of metal. The reason for this is obvious since these containers are expected to hold fluid under considerable pressure for long periods of time. To date, the use of glass containers for this purpose has been impracticable since the accidental dropping of a glass aerosol container having a fluid under pressure could create a dangerous explosion with glass particles being thrown a considerable distance with considerable force. Because of this danger, the use'of glass containers for aerosol sprays has been extremely limited. Attempts have been made to securely adhere a plastic coating about the outer surface of the container, but such attempts have failed in that the plastic cannot be satisfactorily afiixed to the glass surface, either chemically or mechanically. When such coated bottles under pressure are dropped and broken, the coating does not remain in adhering contact with the glass surface but separates therefrom and the bottle neck and valve assembly of each are usually projected in a dangerous manner. A large hole remains in the plastic film through which glass fragments and the contents of the bottle are also projected.

One attempt to mechanically affix the resin coating to the glass botle has been to provide a circumferential groove in the neck of the bottle into which the resin coating is anchored. However, the presence of the groove is a major drawback since it considerably weakens the neck of the bottle and makes it that much more prone to breakage upon being dropped.

A satisfactory coating to be applied to a glass surface in order to render the surface substantially shatter-proof must have several fundamental characteristics. The first is that it must adhere tenaciously to the glass under varying atmospheric conditions from relatively dry to highly humid, without any portion thereof being peelable from the surface. Another is that the coating must remain unitary, i.e., it must not crack or chip when subjected to physical or thermal shock such as having a heavy object dropped thereon or being rapidly subjected from a high temperature to a low temperature or vice versa.

A further characteristic is that the coating must be resilient in order to absorb physical shocks to a certain extent. Thus a bottle with such a coating about its outer surface can be safely dropped under normal conditions and no breakage of the bottle or the coating will occur. Under extremely abnormal conditions, a heavy physical shock, although capable of breaking or cracking the glass bottle, should not cause any physical separation of any portion of the coating. Thus, an aerosol bottle, although it may crack or be broken, would not explode dangerously and scatter glass particles since the coating would hold the broken bottle together.

Accordingly, it is an object of the present invention to provide a siliceous surface having an improved protective coating thereon, which coating will adhere tenaciously thereto even when subjected to highly humid conditions, and which will enable the surface to successfully withstand thermal and physical shocks.

Another object of this invention is to provide a glass surface having a particular primer thereon which primer adheres .to the glass surface and permits a resinous coating to be securely bonded to the glass surface, and maintains the bond even when the surface is subjected to highly humid atmospheres.

A further object of this invention is to provide a glass container coated with a resinous composition and primer therefor which container, when thermally shocked or shocked by impact to the point of fracture, is retained within the protective coating and thus prevents any damage due to implosive or explosive action.

Still another object of this invention is to provide a method for forming glass laminates wherein the individual layers of glass are securely bonded to each other and which bond will remain even under extremely humid conditions.

Another object is to provide a method for treating glass surfaces to improve the adherence thereto of commercially known epoxy resin based inks, which inks will adhere tenaciously to the surfaces and will not be removed therefrom when the surfaces are subjected to humid or moist conditions.

A further object of this invention is to provide an epoxy-resin based ink which will adhere tenaciously to a glass surface, such as a glass bottle, and will not be readily removable from the glass surface when the surface is subjected to humid or moist conditions or to water or alkaline washes.

Still another object of this invention is to provide an epoxy-resin based ink which when applied to glass surfaces has the appearance of a ceramic color ordinarily produced by a ceramic enamel on a glass surface.

In attaining the objects of this invention one feature resides in coating a siliceous surface with an amino alkylethoxy silane, applying a coating comprising an epoxy resin thereto and then applying the outer plastic coating which forms a film on the siliceous surface and is securely bonded thereto.

It is another feature of this invention to coat. the surface of a glass article with a mixture of an amino alkylethoxy silane and an epoxy resin-methyl methacrylate polymer primer by any conventional method, such as dipping, spraying, and the like, and then applying the plastic coating to the primed surface and permitting the latter to fuse and form a continuous protective film on the glass article.

Still another feature resides in coating a glass surface with a layer of a mixture comprising an amino .alkylethoxy silane and an epoxy resin-methyl methacrylate polymer primer, applying a layer of a vinyl resin dispersion to the first layer, applying another layer of the aforesaid mixture to a second glass surface and then adhering the second primed glass surface to the vinyl resin layer to form a securely bonded laminate.

A further feature resides in applying an amino alkylethoxy silane to a glass surface and printing on said surface with an epoxy resin based ink, said ink adhering to said glass even after said glass is subjected to humid atmospheric conditions.

Still another feature resides in providing an epoxy-resin based ink formulation containing a minor but sufiicient amount of an amino-substituted alkyl ethoxysilane to permit the ink to adhere to a glass surface even after the surface is subjected to humid atmospheric conditions or is washed with water or an alkaline solution.

Other objects, features and advantages of the present invention will become obvious from the following description thereof taken in conjunction with the accompanying drawing.

FIG. 1 is an embodiment of the invention illustrating two glass plates bonded to each other through resinous layers. As illustrated in FIG. 1, the glass plates have adjacent to them an organic resinous layer, herein described. A vinyl resinous layer separates the two organic resinous layers. The glass plates are bonded to each other through the resinous layers.

A suitable film forming plastic material which will provide a colorless, transparent, protective coating on a glass surface may be obtained from a vinyl resin dispersion or suspension.

Such dispersions or suspensions are readily available commercially and are better known as vinyl plastisols and vinyl organosols. The former are mixtures of vinyl resins, plasticizers and stabilizers which can be molded, cast or converted to continuous films by the application of heat. If the mixtures contain volatile organic thinners or liquids, they are referred to as organosols. The most common vinyl resins are vinyl chloride and vinyl chloride-vinyl acetate. Among the vinyl resins presently available are those sold under the trade designation Geon 121, Marvinol VP-Sl, Bakelite QYNV, Exon 654, and Opalon 410. The resin dispersions may also contain pigments and fillers as well as additional plasticizers and stabilizers without detracting from the effectiveness of the primers of this invention.

Since a vinyl resin coating has no natural afiinity for glass (when applied, it may easily be peeled therefrom) a number of primer compositions, including epoxy resin compositions, have been utilized to increase the bonding properties of the vinyl resin coating to the glass. A principal disadvantage of epoxy resin-containing primers for vinyl resin coatings is that a glass surface, primed therewith, when subjected to moist or humid conditions, has its primer bond considerably, if not completely, weakened. Thus, glass aerosol containers primed with a primer-containing epoxy resin and then coated with a vinyl resin, after being subjected to humid conditions, have very little protection afforded them by the vinyl resin coating in the event of their being subjected to a physical impact. Since the bond is considerably weakened, any breakage of the glass may rupture the protective vinyl envelope and glass fragments may be scattered over a wide range.

It has been found, now, that if the glass surface is first coated with a solution containing an amino alkylalkoxy silane, such as an aminoalkyl triethoxy silane, aminoalkyldiethoxy silane, etc., the adherence of an epoxy resin containing primer and a vinyl resin dispersion to the glass surface, even under extremely adverse humidity conditions is vastly improved.

While the particular primers of this invention may be broadly defined as aminoalkylalkoxy silanes, it has been found that excellent results are obtained when the silane has at least one alkyl group and at least one ethoxy group directly linked to the silicon atom. The amino radical is linked to at least one of the alkyl groups, which groups are preferably of the type known in chemical terminology as lower alkyl, and usually include from 1 to 12 carbon atoms. Specific examples of silanes coming within the above definition are gamma-amino propyltriethoxy silane and delta-aminobutyl-methyldiethoxy silane and the invention will be further described with respect to the use of and the results obtained from these aforementioned silanes.

Applicants have found that if the outer surface of a glass bottle is first coated with an amino alkylethoxy silane, such as gamma-aminopropyltriethoxy silane, and the treated surface is further primed with a primer composition containing an epoxy resin and a methyl methacrylate polymer and then a vinyl resin dispersion is applied thereto and fused thereon, the vinyl resin coating Will adhere tenaciously to the glass surface even under abnormally high humidity conditions.

While the preferred methods of applying the gammaaminopropyltriethoxy silane to the bottles are by either dipping or spraying, other methods, of course, will be apparent to those skilled in the art.

While the gamma-aminopropyltriethoxy silane, in solution, may be first applied to the bottles, followed by the additional primer composition containing an epoxy resin and methyl methacrylate polymer and then the outer vinyl resin dispersion coating is applied, it is preferred to combine the silane with the epoxy resin-methyl methacrylate polymer to form a single primer coating thus omitting a coating step in the process of forming the finished aerosol bottle.

EXAMPLE I An illustrative method for forming a strongly adhering vinyl resin coating on the outer surface of a glass bottle is as follows, although the method may be varied with the particular siliceous surface to be coated. The bottle is first suspended in a primer bath, maintained at room temperature and containing gamma-aminopropyltriethoxy silane and a mixture of an unesterified epoxy resin and methyl methacrylate polymer in organic solvents wherein the ratio of the polymer to the resin is preferably between about 25:75 and 97:3 by weight. The silane is present in an amount at least .05 by weight based on the solids content of the epoxy-methacrylate mixture. The primed bottle is slowly withdrawn from the bath so that a thin coating of primer, approximately one mil thick, is formed on the outer surface of the bottle. The temperature of the bottle is then increased to 250 P. such as by placing it within a pre-heat oven. While a temperature of 250 F. is preferred, the temperature can vary between approximately 200 and 400 F. and it is this temperature which will control the thickness of the vinyl resin coating on the bottle.

The heated primed bottle is then suspended in a bath containing a vinyl resin dispersion, which bath is kept at a temperature of about F. to give the dispersion a viscosity of about 8,000 centipoises. This temperature and viscosity is ideal when the temperature of the glass bottle is about 250 F. However, under certain conditions, such as when the ware is at other temperatures, the viscosity may range between 5,000 and 30,000 centipoises.

The temperature of the glass as it is dipped into the vinyl resin bath together with the length of time it is immersed in the bath control the amount of vinyl resin that can gel onto the surface of the glass. As soon as the temperature of the glass drops to a point where gelation will no longer occur, the thickness of the vinyl resin coating is defined. Thus, the thickness of the coating may be predetermined and all of the variable factors so adjusted. If desired, of course, the dispersion may also contain an organic or inorganic pigment or a mixture of both to impart a desired color to the finished product.

The vinyl resin dispersion coated glass bottle is next heated to a temperature of 400 F. until the resin is fused to form a coating, preferably about 50 thousandths of an inch thick. A fusing oven may be used for this purpose and it can be operated at a temperature within the range of from about 350 to 425 F., depending upon the length of time the bottle is to be held therein. The bottle is then cooled so as to permit handling by the operator.

The following table shows comparative peel strength results using various ratios of epoxy resins to methyl methacrylate polymers in a primer composition containing 2% by weight, based on the resin solids, of gammaaminopropyltriethoxy silane and 4% by weight of the curing agent, diethylene triamine, based on the epoxy, Epon 1007. The organic solvent for the batches was a mixture of 67%, by volume, methyl ethyl ketone and 33%, by volume, methyl isobutyl ketone, except for batch No. 8 where ethylene glycol mono methyl ether was substituted for part of the methyl isobutyl ketone.

1 Relative Humidity. 2 Lowspotty.

Methyl methacrylate polymers are commercially available under the trade designations Lucite 41 and Acryloid A-10 and A-101. Acryloid is the trademark of the Rohm & Haas Company. Acryloid A-101, for example, is a solution of methyl methacrylate in 60% methyl ethyl ketone. Commercially available epoxy resins include Epon 5622, 828, 864, 1001, 1007 and 1009, Epi-Rez 520, 540 and 5 50. Epon is the trademark of the Shell Chemical Corp.

One type of these commercially available resins has the general structure as follows:

Examples of epoxy resin primers for use in the process of the invention are as follows:

Example A: Percent Epoxy resin (Epon 1007) 16.5 Methyl methacrylate resin (Acryloid A-101) Diethylene triamine 0.66 Methyl isobutyl ketone 25.40 Methyl ethyl ketone 50.44

Example B:

Epoxy resin (Epon 1007) 12.2 Methyl methacrylate resin (Acryloid A-101) 12.2 Diethylene triamine 0.5 Methyl ethyl ketone 52.6 Methyl isobutyl ketone 22.5

Example C:

Epoxy resin (Epon 1001) 18.0

Methyl methacrylate resin (Acryloid A-10) 6.0 Diethylene tr amine 0.7 Methyl ethyl ketone 36.5 Methyl isobutyl ketone 24.8 Cellosolve acetate 14.0

100.00 Example D:

Epoxy resin (Epon 1007) 13.4 Methyl methacrylate polymer 13.4 Diethylene triamine 0.55 Methyl isobutyl ketone 27.15 Methyl ethyl ketone 45.5

100.00 Example E:

Epoxy resin (Epon 1007) 13.7 Methyl methacrylate polymer 13.7 Diethylene triamine 0.56 Methyl isobutyl ketone 27.04 Methyl ethyl ketone 45.0

Thus, Epon 1001 and 1007 are of this type, as well as the other Epon resins mentioned, and differ mainly in their degree of polymerization or molecular weight. For instance, Epon 1001 has a melting point, Durrans Mercury Method, of -75 C., while Epon 1007 has a melting point of 125-l35 C. Epon 1001 is a solid, unesterified epoxy resin while Epon 828, for example, is a liquid epoxy resin.

Among the known curing agents for epoxy resins are included the functional amines, such as diethylene triamine, tri-ethylene tetramine, tetraethylene pentamine, diethylaminopropylamine, dibutylaminopropylamine, meta phenylenediamine and the like. Dicyandiamide has been used as an efiective curing agent for the epoxy resin with the added advantage of improving the storage stability or shelf life of the primer composition of the invention. The curing agent is present in an amount of about 2 to 6% by weight of the mixture of epoxy resin and methyl methacrylate, and preferably in an amount of 4%, but amounts outside of these ranges will give satisfactory results.

In Example F methyl Cellosolve is the trade designation of Union Carbide Corporation for its ethylene glycol monomethyl ether, while the dimethyl formamide is included as the solvent for the dicyandiamide. Other solvents for the dicyandiamide will be readily apparent to the art and may also be used.

It has been found that glass bottles which have been first pretreated with a composition containing from about 0.1 to 5% or more by weight of an aminoalkylalkoxy silane, such as gamma-aminopropyltriethoxy silane, based EXAMPLE II A number of sets of ten glass hottles each were coated with a mixture of gamma-aminopropyltriethoxy silane and the primer of Example A, heated at 400 F. for 2 minutes and then dip-coated with the following vinyl plastisol:

Parts Polyvinyl chloride 100 "Di-2 ethyl hexyl phthalate 80 Tin mercaptide 1 The vinyl resin coating was then heated for 7 minutes at a temperature of 400 F. to form a fused coating. Half of the bottles were kept in a standard atmosphere of 50% relative humidity at 73 F. and the other half were stored for three days in an atmosphere of 75% relative humidity at 100 F. All bottles were then tested for peel strength. This was done by placing a verticle strip of cellophane pressure-sensitive tape on each bottle prior to being coated with the primer and plastisol. Prior to testing, a one inch horizontal belt was cut about thel periphery of the bottle and traversing the cellophane tape. By also cutting along one verticle edge of the tape a tab portion of the vinyl resin coating is formed having a width equal to the width of the tape. The bottle is then placed in a Tinius-Olsen Universal Testing Machine and the pulling force in pounds per inch applied to the tab before the vinyl resin tab tears or the vinyl resin coating is stripped from the bottle along the belt portion is recorded.

The following table shows the results for the various silane primers of the invention and compares the results with the same epoxy resin primer of Example A without the gamma-aminoproplytriethoxy silane. The particular silane is present in amounts based on the solids content of the epoxy primer.

TABLE I Peel Strength (average) Percent Silane Stored 1 day in 50% RH at 73 F. (lb./in.)

Stored 3 days in 75% RH at 100 F. (lb./in.)

pppposmen OOH Hal The bottles coated with the primer containing 0.1% silane and without the silane had the vinyl film stripped completely off along the belt portion.

EXAMPLE III the results are shown in the following table.

TABLE II Peel Strength (average) Percent Sllane Stored 1 day in 50% RH at 73 F. (lb./in.)

Stored 3 days in 75% RH at 100 F. (lb./in.)

EXAMPLE IV minutes, and then dip-coated with the following plastisol:

Parts Polyvinyl chloride (Geon 121) 100 Diisooctyl phthalate Tin mercaptide 1 The vinyl resin coating was heated for a period of ten minutes at a temperature of 400 F. to form a fused coating. After storage, the bottles were tested for peel strength, with the following results:

TABLE III Peel Strength (average) Percent Silane Stored 1 day in 50% Stored 3 days in 757 RH at 73 F. (lb/in.)

With no gamma-aminopropyltriethoxy silane in the primer, the vinyl resincoating just peeled from the bottles after they had been subjected to the high humidity, since its adherency to the glass surface wa completely destroyed.

EXAMPLE V The 1.0% primer composition of Example IV was stored for 30 days at which time it turned milky and formed a precipitate. After stirring thoroughly, it was applied in the manner described in Example IV with the following results:

TAB LE IV Peel Strength (average) Percent Silane Stored 1 day in 50% Stored 3 days in 75 RH at 73 F. (lb./in.)

RH at F. (lb./in.)

This again indicates that the primer mixture can be stored and its effect, when used, is not diminished because of such storage.

EXAMPLE V(a) The primer of Example F was applied to a number of glass bottles by dipping. The primed bottles were then heated at 400 F. for two minutes and dip-coated-with the vinyl plastisol of Example II. The resin coating was heated to 400 F. for 10 minutes and the coating was 9 fused. The bottles were tested for adhesion with the following results.

TABLE vet Peel Strength (average) Stored 1 day in 50% Stored 3 days in 75% RH at 73 F. (lb/1'11.)

RH at 100 F. (lb/in.)

The primer of Example F remained entirely clear and free of precipitate during a storage period of eight weeks and its viscosity changed from 10.0 centipoises, when prepared to 14.0 centipoises at the end of eight weeks.

EXAMPLE VI Parts Polyvinyl chloride 100 Di-Z ethyl hexyl phthalate 70 Tin mercaptide 2 The resin coating was heated to 400 F. for ten minutes and the coating fused. The bottles were tested for adhesion with the following results:

TABLE V Peel Strength (average) Percent Silane Stored 1 day in 50% RH 73 F (lb/ Stored 3 days in 75% at in.

RH at 100 F. (lo/in.)

EXAMPLE VII The scratching and marring of glass surfaces during manufacture is usually prevented by coating the surface with polyoxyethylene monostearate sold under the trade designation MYRJ 52-8 by the Atlas Powder Company. This lubricious coating permits contact between the articles without scratching or damaging the virgin surface areas of the ware and at the same time captures the type of surface area which gives the greatest possible strength to the ware. It is only when the original 'blown or pressed surface of the ware can be retained without any scratches that you can have the strongest ware. Ten bottles which had been dipped into a 0.06% MYRI 52S solution and air-dried were coated with the 1.0% primer and plastisol of Example II, by the same process. The bottles were then tested for adherence, and the results were as follows:

TABLE VI Peel Strength (average) Percent Silaue Stored 1 day in 50% RH at 73 F. (lb/in.)

Stored 3 days in 75% RH at 100 F. (lb/in.)

10 EXAMPLE vur Twenty glass bottles had the 1.0% primer and vinyl resin plastisol of Example 11 applied thereto and twenty additional glass bottles were treated in the same manner except that the gamma-aminopropyltriethoxy silane was omitted from the epoxy resin primer mixture. Both sets of bottles were subjected to a drop-test after being filled with grams of Freon 12-114 (20-80%) (25 p.s.i.g. mixture) and stored for three days at 100 F. and 75 relative humidity.

Each of the bottles were then dropped six feet onto a /2 inch steel plate backed up with four inches of concrete. All of the bottles which were not primed with the silane had lost all adhesion between the vinyl resin coating and the glass surface. About fifty percent of these bottles permitted sizeable glass fragments to escape and the group as a whole was unsatisfactory for aerosol purposes.

The bottles which were primed in accordance with the invention maintained excellent adhesion of the vinyl resin coating to the glass surface. Ninety-five percent of the bottles retained all of the glass and only a small amount of sand-like particle escaped from the remaining five percent.

The glass bottles treated in accordance with the invention are superior to those not primed with the amino alkylethoxy silane .as aerosol containers.

EXAMPLE IX Three bottles were treated with epoxy primer containing 1.0% silane and coated with the vinyl resin plastisol as in Example II. Three additional bottles were likewise coated except that the gamma-aminopropyltriethoxy silane was omitted. All bottles were then filled with grams of Freon 12-114 (20-80%) (25 p.s.i.g. mixture) and stored at F. at 75% RH for a 72 hour period. The bottles were then dropped 20 feet onto concrete.

In each of the three primed bottles of the invention, the glass broke and the gas was slowly vented from the envelope without rupture. Each of the three unprimed bottles immediately broke and the envelope was ruptured with particles of glass up to two inches being ejected from one container and up to one and a half inches from the remaining two containers.

EXAMPLE X Forty bottles were treated with the 1.0% silane-containing primer and coated with the vinyl resin :as in Example II. Forty additional bottles were similarly prepared except that the ga'mma-aminopropyltriethoxy silane primer was omitted. Both group of bottles were filled with 80 grams of Freon 12-114 (20-80%) (25 p.s.i.g. mixture) stored at 100 F. at 75% RH for a 72 hour period and then dropped six feet onto concrete. Each bottle was dropped until it either showed damage or was dropped a maximum of ten times with no damage.

The following results were noted:

Silane primed bottles 14 bottles sustained no damage whatsoever.

19 bottles had the glass break and the envelope rupture. However, six of these needed at least five drops before breaking and only one bottle ejected a glass splinter as long as one inch. More of the glass particles were A inch and less in length.

2 bottles had the glass break (one on the 10th drop and one on the first drop) but the envelope did not rupture although the gas did vent slowly from the container.

g5 bottles had no glass breakage but showed leakage from the valve seal (one after the fourth drop, two after the fifth drop and one after the sixth drop).

Unprimed bottles 2 bottles sustained no damage.

28 bottles had the glass break and the envelope rupture. One of these required ten drops, five required four drops,

four required three drops, four required two drops and fourteen broke on the first drop. All ejected glass particles as follows (several bottles had several sizes of particles):

The above data discloses the importance of having glass aerosol bottles coated with a vinyl resin coating which is adhered to the glass by a mixture of an epoxy resin primer and an amino alkylethoxy silane. Unless a tenacious bond is retained after the glass has been subjected to humid conditions, the danger of the vinyl envelope bursting and a shower of glass splinters being ejected in a dangerous manner is greatly increased.

EXAMPLE XI To ascertain the shock-resistance effectiveness of the protective coating, six bottles were primed in accordance with the method of Example II and then coated with a vinyl resin-dispersion which produced a soft, flexible, vinyl foam coating of approximately inch thickness when fused. The bottles were loaded with 80 grams of Freon of a mixture to give 25 lbs. per square inch at room temperature, and then stored for three days at 100 F. to bring the pressure to 50 lbs. per square inch. Three unprimed bottles, i.e., having the same primer, except for the gamma-aminopropyltriethoxy silane, and vinyl coating were also similarly prepared.

Two primed bottles were dropped ten times in a six foot chamber onto concrete, being careful to avoid landing on the neck. None of the bottles broke.

The same two bottles were then dropped from a height of feet onto a concrete surface. Again, none of the bottles broke at this distance. All ten bottles then were dropped from a height of 40 feet onto a concrete surface. The following results were obtained.

Bottle No. Primed Description Entire bottom missing. All glass scattered.

Bottom and shoulder split. Much glass scattered.

No failure.

Do. Coating intact, valve flew oil ejecting some glass. Coating and valve intact. Bottle broken but 100% retained.

Do. No bottle failure but loss of pressure. No failure. Valve flew off. All glass retained.

Five bottles were primed with an 0.1% aqueous solution of gamma-aminopropyltriethoxy silane and five bottles were primed with an 0.01% aqueous solution of the same silane. After drying in air for five minutes the bottles were coated with the epoxy primer of Example A. The bottles were again air dried for one minute, then preheated at 400 F., for two minutes, dipped in the vinyl resin plastisol for Example II and then heated at a temperature of 400 F., for ten minutes to form a fused coating on the bottles.

Each were then tested for peel strength with the following results:

TABLE VIII Peel Strength (average) Percent Silane Stored 1 day in 50% Stored 3 days in RH at 73 F. (ill/in.) RH at F. (lb./in.)

From the above, it will be noted that as little as 0.01% silane primer is effective to maintain a good bond under adverse humidity conditions when it is applied to the glass surface alone. However, for commercial purposes, it will be desirable to combine the silane primer with the epoxy resin primer in order to have one priming step.

Other uses of the invention are to be noted. It is known that epoxy resins-give one of the hardest, toughest, and most adherent ink bases for use on glass. However, use of these inks on glass surfaces has been relatively limited since water, in contact with the glass surface will cause such inks to quickly lose their adhesion to glass. Applicants have found that if the glass surface were first primed with an aqueous solution of an aminoalkylethoxy silane, such as an 0.01% solution of gamrna-aminopropyltriethoxy silane, and allowed to dry thereon, the loss of epoxy ink adhesion by water attack is prevented. Thus, by use of the particular silanes of this invention, an unsatisfactory printed product is surprisingly turned into a satisfactory one.

A number of additional uses wherein glass surfaces may be coated with the silane and epoxy resin-alkyl methacrylate polymer described above and further coated with a vinyl dispersion such as vinyl plastisol is in connection with the tubular spindles or bobbins utilized to wind nylon filament in the synthetic fiber industry.

EXAMPLE XIII Glass bobbins having an CD. of 38 to 48 mm. and an overall length of 11% inches, a wall thickness of from 3 /3 to 6 mm. were coated in the manner indicated in Example II using a one percent silane-containing primer, with the vinyl plastisol coating extending over both the internal and external surfaces of the bobbin. The bobbins weigh less than one pound and are adapted to retain two pounds of tightly wound filament which is wound over an eight-hour period at sp eds of rotation of about 7800 r.p.m.

Bobbins prepared in accordance with the invention, wherein glass is utilized rather than steel, have both strength and safety.

A further use for the protective coating of this invention is to cover the outer surface of television picture tubes with a transparent film, which tubes are under high vacuum and which presents a constant danger if struck a hard blow and shattered. Such a picture tube, coated with the composition disclosed in this invention would be fully protected against shattering and projecting glass particles except under the most extreme circumstances.

Still another use for the primer of this invention resides in the lamination of two or more glass sheets having a fused vinyl resin coating sandwiched therebetween.

Much work has been done in the art attempting to obtain cold-color organic inks suitable for application to glass surfaces by the silk screen method. While epoxybased resin coating materials in a solvent appeared to be satisfactory for inks of this type, they had the disadvantage, when cured with all types of amine curing agents, of losing their adhesion to glass surfaces when 13 the glass was stored in humid places or when the glass was subjected to aqueous or alkaline washings.

It is known that when epoxy-resin inks are cured with polybasic acids or acid anhydrides, such as citric acid, or pyromellitio dianhydride, the acid-cured inks maintain their adhesion to glass when stored under moist conditions. US. Patent 2,821,486 discloses the use of citric acid as the curing medium for such inks. However, acidcured epoxy-based inks still have many disadvantages when used commercially. The principal disadvantage is the need for a relatively long cure time at high temperature in order to obtain the best properties. Another disadvantage is that epoxy-based inks which are to be acidcured require a certain waiting time after compounding before they are suitable to use as printing inks. Since this time amounts to from one to two days, and since the useful shelf life of such inks is limited to approximately five days, after which time the ink loses its excellent adhesion properties to glass stored under moist conditions, the commercial disadvantages of such inks are readily apparent. A more serious disadvantage of these inks is the fact that these inks are not alkali resistant, so that application thereof to glass surfaces which are to be washed in soap or detergent solutions, such as glass tumblers, is not practical.

It has been found that aqueous solutions containing as little as 0.001% of the amino silane of the invention are not only effective in promoting the permanent adhesion of the cold-color epoxy-based resin inks to glass surfaces but, more importantly, these inks are now alkali resistant, thus opening up a vast field of glass surfaces to which these inks may be commercially applied.

The amino silane of the invention may be also described as an amino-substituted alkyl silane wherein all four valences of the Si atom have one or two amino substituted alkyls and three or two alkoxy groups, and, if desired, an alkyl group. The silane may be illustrated by the formula wherein R is an amino-substituted alkyl, R is a member selected from the group consisting of an amino-substituted alkyl, alkyl, and an alkoxy group and R" is an alkoxy group.

Good results have been obtained with the .process of the invention when the amino group is separated from the Si atom by at least three carbon atoms, such as when the alkyl group is propyl or .butyl. It is preferred to have the alkoxy .group contain 1-3 carbon atoms since good results have been obtained therelby.

Solutions of about 0.01% of the aforesaid amino silane appear about optimum in effectiveness when treating glass surfaces, while solutions containing a concentration of more than 0.5% are not effective in enhancing the adhesion, presumably because the excess of silane over and above that needed to adhere the epoxy-based resin remains on the glass surface as a contaminant. However, it has been found that when the amino silane is to be incorporated into an epoxy-based resin ink, it is necessary to add from about 1-5% of the amino-silane in order to obtain excellent adhesion of the ink films on glass surfaces which are to be stored under moist conditions. The larger amount of the silane is required because a greater amount thereof is immobilized in the viscous ink and is unable to reach the glass surface. It is Within the skill of persons in this field to readily ascertain, from the above disclosure, the amount of amino-silane of the invention to be added to the cold-color epoxy-based resin inks and which 'will 'be sufficient to cause the inks to adhere to the glass surfaces.

When the amino silane of the invention is incorporated with the cold-color epoxy-based resin inks, these inks have an excellent pot-life and shelf-life, and when applied to glass surfaces such as glass bottles or otherwise, the ink is quickly dried and cured, enabling the printed bottles to be promptly handled for packaging and shipping.

The following examples are merely illustrative of the application and adherence of cold-color epoxy-based resin inks on glass surfaces, either by priming the glass surface with the amino-silane of the invention or by incorporating the amino-silane in the ink formulation.

EXAMPLE XIV A number of glass surfaces were coated with different concentrations of aqueous solutions of gamma-aminopropyltriethoxy silane, dried, and then printed with the following printing ink:

Parts Epoxy resin (Epon 828) 10 Titanium dioxide 10 Diethylene glycol monoethyl ether 3.75

p,pmethy-lene dianiline 0.416

The ink was then baked by oven-drying at 400 F., for ten minutes. The glass was soaked in water 8 weeks. Failure was denoted by removal of part or any of the lettering when cellophane pressure-sensitive adhesive tape was applied to the printing and then ripped off. The following table shows the effect of the primer.

TABLE IX Percent concentration in H O of silane: Result 1 Complete failure in 1 hour. 0.001 Partial failure in 4 days. 0.005 N0 lettering removed. 0.01 Do.

0.10 Do. 1.00 Partial failure in 2 days.

Thus, a small amount of the silane is effective to adhere the epoxy resin ink even after being subjected to highly humid conditions.

A series of comparative tests were conducted with an epoxy-resin based ink with and without the silane of the invention, and the effectiveness of the adherency of the ink to the glass surfaces noted.

EXAMPLE XV A cold-color epoxy resin :ink of the following formulation was prepared:

Grams Epoxy resin (Epon 1001) 41.0 Ethylene glycol monobutyl ether 17.5 Dimethyl silicon (SAG 47) 1.0 Rutile TiO 41.0

The epoxy resin was dissolved in the solvent and the flow agent and pigment were mixed therewith. The mixture was then passed through a 3*roll mill to form a paste. To 25 grams of the above paste composition, was added 3.41 grams of an aminoamide curing agent. The curing agent is prepared by reacting tetraethylene pentamine with mixed unsaturated vegetable fatty acids, primarily C unsaturated fatty acids. It has an amine value of about 425-450, a viscosity of about 5-10 poises at 25 C. and a specific gravity of about 0.95. The amine value is defined as the number of mg. of potassium hydroxide equivalent to the free amine group in one gram of the amino-amide curing agent. 1

The above formulation was used in printing indicia on six glass bottles through a mesh stainless steel stencil screen. The bottles were then cured at 400 F. for a period of two minutes, and were used for the following water and caustic soak tests:

Three of the 'bottles were soaked in water at room temperature and tested at varying intervals by first drying the bottle, applying a strip of cellophane tape across the printed indicia and then removing the tape with a sharp movement of the hand. By the end of one day, the indicia on each bottle had been completely removed.

The remaining three bottles were placed in a 3% sodium hydroxide solution at 160 F. for a period of 10 minutes. The printed bottles were then rinsed with water, dried, and subjected to the aforesaid cellophane tape test. There was a complete failure of the ink, and the printed indicia was completely removed.

EXAMPLE XVI To 25 grams of the ink paste composition of Example XV was added, as a curing agent 1.55 grams of a 67% solution of p,p-methylenedianiline in acetone.

The resulting ink formulation was used in printing a label on six soda-lime-silica glass bottles through a 165- mesh stainless steel stencil screen. The bottles were then subjected to a temperature of 400 F. for a period of ten minutes in order to cure the ink to the surfaces. Using the water soak and subsequent cellophane described tests in Example XV, on three of the bottles there was a complete removal of the label at the end of one day on each bottle. With the caustic soak test described in Example XV, there was a complete failure of the label and it was removed from the glass surface.

EXAMPLE XVII With the epoxy-resin ink formulation of Example XVI, 1% by weight of gamma-aminopropyltriethoxy silane based upon the paste formulation was added simultaneously with the addition of the p,p'-methylene dianiline curing agent. Six glass bottles were printed in the same manner as described in Example XVI and cured at a temperature of 400 F. for a period of ten minutes. Three of the bottles were subjected to the water soak and cellophane tape tests, the other three bottles to the caustic soak and cellophane tape tests, as described in Example XVI. There was no failure of the adherency of the ink to the glass surface on any bottle.

EXAMPLE XVIII To epoxy-resin ink formulation of Example XVI was added 3% by weight based on the weight of the formulation, of gamma-aminopropyltriethoxy silane at the same time that the aforesaid dianiline curing agent was added. Six glass bottles were printed in the same manner as in the aforesaid Example XVI and cured for the same period of time, namely ten minutes at 400 F. Three bottles were subjected to the water soak test and there was no failure after four weeks immersion. The remaining three bottles were subjected to the caustic soak test and again there was no failure of the labels adherence to the glass surface.

EXAMPLE XIX To the epoxy ink formulation of Example XV was added 2% gamma-aminopropyltriethoxy silane, based upon the weight of the paste, and simultaneously with the addition of the amino-amide curing agent. Several glass bottles were printed with labels in the manner as described in Example XV. Some of the printed bottles were subjected to a curing cycle of 4 minutes at 400 F. in a convection oven and the remainder of the bottles were cured by merely placing them between infrared heaters for a period of to 30 seconds. Bottles cured by both methods were subjected to a water soak test for a period of fourteen days and there was no failure of the adherency of the label to the bottles at the end of that period. Similarly, when the caustic soak test of Example XV was conducted, there was no removal of the printed label from the surface of the bottle.

In preparing the various cold-colored epoxy printing inks of the invention, including those illustrated in the above examples, the epoxy resin is first dissolved in the solvent and then the flow agents, wetting agents, and pigments are mixed therein. The mixture is passed through a 3-roll mill to form a paste and the curing agent and silane, either separately or together, are added to the paste to form the particular ink which is desired.

Among the solvents that can be used in place of the solvent of the aforesaid examples are included methylethyl ketone, methyl is-obutyl ketone, diacetone alcohol, n-butyl acetate, ethylene glycol monoethyl ether, ethylene glycol monomethyl ether, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monobutyl ether, ethylene glycol monoethyl ether acetate, toluene, xylene, trichloropropane, chloroform, isophorone, a mixture of toluene-isopropyl alcohol, a mixture of toluene-sec butyl alcohol, a mixture of toluene with 4-methyl-2- pentanol, and the like. Other suitable solvents will be readily apparent from the above disclosure.

While a clear, transparent epoxy-based resin ink may be prepared in accordance with the invention, any one of a large number of toners may be used with the epoxy resin cold ink formulation, depending upon the color desired.

Among the organic toners which have been found satisfactory for the above formulations are the following: American Cyanamid D-(20)-7575 naphthol red Holland RT-293 red Holland BT-406 blue (phthalocyanine) Holland GT-422 green Holland YT-392 yellow Sherwin-Williams yellow lemon 12220 Sherwin-Williams yellow medium 12222 Sherwin-Williams orange 12193 Sherwin-Williams red (light) 10465 Sherwin-Williams red (deep) 10457 Sherwin-Williams Pyrolux maroon 10411 Sherwin-Williams Solfast Green B 63102 Sherwin-Williams Solfast Blue G43102 Many of the above-listed commercially available inks are solids and are based upon naphthol, benzidine, pyrazolone, toluidine, phthalocanyanines, and the like structures, usually with an azo linkage. Lead chromate, lead sulfate and lead molybdate are also suitable as colorants and others will be readily apparent to those in this art.

Examples of colored epoxy-based resin inks suitable for the purpose of the invention and which can be made to tenanciously adhere to glass surfaces, including sodalime-silica glass surfaces and boro-silicate glass surfaces, will be set forth below. It will be understood that the proportions and the pigments can be varied to prepare the desired inks.

EXAMPLE XX Grams Epoxy resin (Epon 1001) 100.0 Ethylene glycol monobutyl ether 42.9 Dimethyl silicone (SAG 47) 2.44 Rutile Ti0 -a 20.00 Organic toner (Holland red RT-239) 20.00

When the above is formed into a paste, 7.1 grams of a 75% amino-amide curing agent of Example XV in diethylene glycol monoethyl ether and from 15% by weight of the paste of the organo-silane of the invention is added thereto and the cold-color ink is ready for application on a glass surface. SAG 47 is a trademark of Union Carbide Corporation for its brand of dirnethyl silicone.

EXAMPLE XXI An organic ink of the following formulation for screen application has been found satisfactory.

Percent Epoxy resin (Epon 1001) 37.4 Ethylene glycol monobutyl ether 16.02 Dimethyl silicone (SAG 47 0.91 CaCO 3.74 Rutile TiO 33.61 up methylene dianiline 3.74 Acetone 1.83 Gamma-aminopropyltriethoxy silane 2-7 1 7 All of the ingredients except the pp methylene dianiline are compounded into a paste ink. The amine and acetone are added as a solution just prior to using the ink. If desired, a colored pigment, such as yellow lead chromate or molybdate orange may be substituted for the TiO in part of totally.

EXAMPLE XXII Percent Epoxy resin (Epon 1001) 48.60 Ethylene glycol monobutyl ether 20.83 Dimethyl silicone (SAG 47) 119 Organic toner (Holland BT-406 blue) 9.72 Rutile TiO 9.72 p,p' methylene dianiline 4.86 Acetone 2.38 Gamma-aminopropyltriethoxy silane 2.70

EXAMPLE XXIII Percent Epoxy resin (Epon 1001) 56.8 Ethylene glycol monobutyl ether 24.4 Dimethyl silicone (SAG 47) 1.39 Black pigment 6.30 p,p methylene dianiline 5.68 Acetone 2.77 Gamma-amine propyltriethoxy silane 2.66

EXAMPLE XXIV Grams Epoxy resin (Epon 820) 89.0 Epoxy resin (Epon 1001) 11.0 Dimethyl silicone (SAG 47) 2.0 Lecithin 2.0 Rutile TiO 95.0 p,p methylene dianiline 23.4 Acetone 11.5 Gamma-aminopropyltriethoxy silane 4.9

From Example XXIV it is evident that a combination of solid and liquid epoxy resins can be employed. By altering the solvent content slightly, liquid epoxy resins can be readily employed as the total resin fraction.

EXAMPLE XXV A White ink paste of the following formulation was prepared.

Grams Liquid epoxy resin 100 Dimethyl silicone oil flow agent (SAG 47) 2.64 Lecithin 1.0 Rutile TiO 100 The liquid epoxy resin had a viscosity at 25 C. of

18 It is known that epoxy resins are characterized by having reactive epoxide groups (oxirane rings mulations set forth therein for the above structures. are

incorporated herewith by reference.

An epoxy resin may also be defined as any molecule containing more than one epoxy group and which is capable of curing or reacting to a hard, tough durable solid. Further disclosures and discussions with respect to epoxy resins may be found in the publication Epoxy Product Data of Union Carbide Plastics Co., containing the articleNew Developments in Epoxy Resins, and in the Modern Plastics Encyclopedia, which issues annually in the fall. A good discussion appears in the 1962 issue volume 39, No. 1A, pages 186-197.

The epoxidized novolac resins have the hydroxyl groups of the novolac resins replaced by glycidyl ether groups. An example of these resins is that made and sold by the Dow Chemical Company under the trademark D.E.N. 438. This resin has a functionality of 3.3 epoxy groups per molecule, compared to a functionality of 1.95 and below the most conventional epoxy resins.

D.E.N. 438 novolac has the following formula in which the average value of n is 1.3.

Another commercially available epoxy resin is sold under the trademark Oxiron by Food Machinery and Chemical Corporation, and is broadly defined as the product of epoxidation of olefins containing two or more epoxy groups per molecule and other functional groups in addition such as hydroxyl ester and unsaturated hydrocarbon groups. Oxiron 2000 has the following formulation:

i F I H: H Hz CH2- L 10016O poises and an epoxide equivalent of 180- 195. The foregoing ingredients were mixed and milled on a 3-roll mill in the conventional manner and to 12.5 g. of this paste was added 1.83 g. of a 67 weight/ percent solution of p,p methylene dianiline in acetone and 0.24 g. of gamma-aminopropyltriethoxy silane. Glass slides were printed by the silk screen method of application. After curing for 10 minutes at 400 F., the printed material had good gloss and good scratch resistance. When subjected to a water and/ or a caustic soak test, the ink adheres firmly to the glass surface and is not removed by the cellophane tape test.

As used in the present application the term epoxy resin is not to be considered limiting in any manner and is to be considered inclusive of all known epoxy resins since no reason can be advanced at the present time why The above arrangement contrasts with conventional epoxy structure in which there are only two terminal epoxy groups in the resin molecule. The Oxiron 2000 molecule may afford five or more epoxy reaction sites.

A number of satisfactory cold-color epoxy based resin inks have been made with a variety of commercially available epoxy resins, including Oxiron 2000 and D.E.N. 438, and the inks which contained the amino-silanes of the invention, firmly and tenaciously adhered. to the surface of the glassware to which they were applied, even after immersion in water and in alkali solutions.

When the term epoxy-based resin is used in this application, it is intended to include all formulations wherein the epoxy resin is the principal ingredient and it should be understood that other resins in varying amounts may be incorporated in the formulation. For example, in the inks of the invention, the active resins may be included, such as phenol-formaldehyde, ureaformaldehyde, and the like. However, since the presence of these resins do not affect the basic principles of the invention, it is not necessary to submit any detailed list of all possible resins and materials which may be added to the formulations. As evidenced by the examples relating to the epoxy-based resin inks above, the amount of epoxy resin in the ink may vary from about 33% to about 67% by Weight of the ink composition. Amounts outside this range may also be utilized depending upon the consistency and the final properties desired in the ink. The amount of pigment present will vary also, even though a range of from about to about 50% by weight in the ink composition is disclosed in the examples. The amount will be governed by whether the pigment is organic or inorganic and the particular color shade desired.

Besides the gamma-aminopropyltriethoxy silane and the delta-amino-butylmethyldiethoxy silane exemplified above, good results have been obtained with delta-aminobutyltriethoxy silane. The silanes of the present invention are suitable for use with all commercially known and available epoxy inks including those disclosed in U.S. Patent 2,821,486, which ink disclosure is also incorporated herein by reference.

When applied and cured onto a glass surface, the coldcolor epoxy-based resin inks of the invention are similar in appearance to the ceramic enamel inks which have been used to date for printing on glass surfaces.

What is claimed is:

1. The process of laminating glass surfaces comprising applying a primer to said surfaces, said primer comprising a mixture of (a) a silane selected from the group consisting of gamma-aminopropyltriethoxy silane and delta-aminobutylmethyldiethoxy silane and (b) a mixture of an unesterified epoxy resin and methyl methacrylate polymer in an organic solvent, the ratio of methacrylate polymer to epoxy resin being between approximately :75 and 97:3, volatilizing said solvent and applying a vinyl resin dispersion to at least one of said primed surfaces, placing another of said primed surfaces in contact with said vinyl dispersion and applying heat to the two surfaces to fuse said dispersion.

2. A laminated article comprising a pair of glass surfaces, each of said surfaces having disposed thereon and bonded thereto, an organic resinous layer comprising a mixture of (a) a silane selected from the group consisting of gamma-aminopropyltriethoxy-silane and deltaaminobutylmethyldiethoxysilane and (b) a mixture of an unesterified epoxy resin and methyl methacrylate polymer, the ratio of methyl methacrylate polymer to epoxy resin being between approximately 25:75 and 97:3, each of said organic resinous layers being bonded to a fused vinyl resinous layer disposed between said organic resinous layers.

References Cited by the Examiner UNITED STATES PATENTS 2,763,573 9/1956 Biefeld 117-72 2,819,245 1/1958 Shorr 260-824 2,832,754 4/1958 Jex et a1. 26046.5 2,842,459 7/1958 Gollub et a1. 117-72 2,917,197 12/1959 Glover et al 215-12 2,931,739 4/1960 Marzocchi et al 117-126 3,150,116 9/1964 Masters 260 824 X EARL M. BERGERT, Primary Examiner.

HAROLD ANSHER, Examiner. 

1. THE PROCESS OF LAMINATING GLASS SURFACES COMPRISING APPLYING A PRIMER TO SAID SURFACES, SAID PRIMER COMPRISING A MIXTURE OF (A) A SILANE SELECTED FROM THE GROUP CONSISTING OF GAMMA-AMINOPROPYLTRIETHOXY SILANE AND DELTA-AMINOBUTYLMETHYLDIETHOXY SILANE AND (B) A MIXTURE OF AN UNESTERIFIED EPOXY RESIN AND METHYL METHACRYLATE POLYMER IN AN ORGANIC SOLVENT, THE RATIO OF METHACRYLATE POLYMER TO EXPOXY RESIN BEING BETWEEN APPROXIMATELY 25:75 AND 97:3, VOLATILIZING SAID SOLVENT AND APPLYING A VINYL RESIN DISPERSION TO AT LEAST ONE OF SAID PRIMED SURFACES, PLACING ANOTHER OF SAID PRIMED SURFACES IN CONTACT WITH SAID VINYL DISPERSION AND APPLYING HEAT TO THE TWO SURFACES TO FUSE SAID DISPERSION.
 2. A LAMINATED ARTICLE COMPRISING A PAIR OF GLASS SURFACES, EACH OF SAID SURFACES HAVING DISPOSED THEREON AND BONDED THERETO, AN ORGANIC RESINOUS LAYER COMPRISING A MIXTURE OF (A) A SILANE SELECTED FROM THE GROUP CONSISTING OF GAMMA-AMINOPROPYLTRIETHOXYSILANE AND DELTAAMINOBUTYLMETHYLDIETHOXYSILANE AND (B) A MIXTURE OF AN UNESTERIFIED EPOXY RESIN AND METHYL METHACRYLTE POLYMER THE RATIO OF METHYL METHACRYLATE POLYMER TO EPOXY RESIN BEING BETWEEN APPROXIMATELY 25:75 AND 97:3, EACH OF SAID ORGANIC RESINOUS LAYERS BEING BONDED TO A FUSED VINYL RESINOUS LAYER DISPOSED BETWEEN SAID ORGANIC RESINOUS LAYERS. 